Chapters
This is a static copy of the chapter for search engines. The interactive version has animated figures, check questions, and buttons that load the example into the calculator.
Open the interactive version →-
01
Why a robot joint needs a gearbox
An electric motor is a device that is good at spinning fast and bad at pushing hard.…
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02
Module, teeth and the involute
Two numbers describe almost everything about a gear: the module m, which is the size of a tooth, and the number of teeth z, which is the size of the w…
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03
Profile shift: rescuing a small pinion
A robot joint wants the biggest ratio it can get from one stage, which means the smallest pinion it can get away with.…
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04
Contact ratio: why gears are quiet or loud
The transverse contact ratio ε α is the average number of tooth pairs carrying load at any instant.…
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05
Tooth forces and flank pressure
The force between two involute teeth acts along the line of action, at the working pressure angle.…
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06
Planetary trains
A planetary — sun, planets, ring, carrier — is how you get a large ratio in a short, coaxial package that shares the load between several meshes.…
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07
Harmonic and cycloidal drives
These two dominate robot joints, and both work on the same trick: mesh two toothed rings that differ by a tiny number of teeth, and the difference — n…
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08
How the calculator works, and what it does not do
Where every number comes from What Source Standard and shifted spur geometry, inv α w KHK Gears, Calculation of Gear Dimensions σ H0 , Z H , Z E , Z ε…